Revo Air Intake System | Mk5/Mk6 VW | Golf/GTI | Jetta | 8P Audi | A3 | 2.0T TSi | RV511M600100

The factory 2.0 TSI air-box works efficiently on a standard vehicle. As power is increased through tuning however, it quickly becomes a major restriction, reducing the additional power offered. Ensuring the engine can get access to enough air is paramount when increasing power, an open cone air-intake system is the most effective way of achieving this, but not all products are made equal.

Having worked with a number of intake solutions during software development, we noticed a lack of high quality and more importantly, high flowing kits available. Working alongside some of the biggest names in the air filter industry, we engineered and designed what is still one of the highest flowing kits available.

Pioneering design allows air to reach the turbo as quickly as possible whilst minimizing turbulence and restriction. As a result, boost can be maintained for longer, giving you access to more power throughout the rev-range along with a more aggressive sound, and performance you can feel all the way to the redline.

Benefits:

• Increases power and torque
• Maintains boost longer
• Single piece pipe
• 25% less restriction
• Triple layer foam filter

Intake Performance Figures:

• 2.0 TFSI (K03) - Stage 1: +16 HP, +4 ft/lbs
• 2.0 TFSI K04) - Stage 2+: +40 HP, +11 ft/lbs

Intake Pipe
The Revo engineering team knew that to create the most effective kit, every component had to be considered to maximize and smooth airspeed. The system is designed around a lightweight 90mm intake pipe, mandrel bent to maintain the internal diameter in the corners and to create a one-piece solution. This offers superior flow and avoids the air turbulence and resistance experienced on intake kits with multiple sections, usually caused at each join resulting in very turbulent airflow, ultimately restricting performance.

Triple Layer Foam Filter
An intake system is only as good as the filter. This kit comes complete with a tried and tested Revo three layer foam filter with an impressive 857cm ? surface area, supported by galvanized, epoxy-coated mesh to ensure the filter cannot collapse. The filter has a large 180mm external diameter body and a smooth radius aluminium bell mouth, specifically designed for optimum airflow from filter to pipe-work. Revo three-stage foam filters work very differently to conventional paper or cotton-gauze, which are surface filters designed to trap particles on the outer layer, instantly causing restriction. Revo foam filters work by trapping dirt particles within each of the oiled foam layers, allowing air to negotiate its way through the filter, reducing restriction and offering much longer service intervals. We tested the filter at a leading motor testing center "Mira’ on an industry recognized dust load test. On a full dust load test the foam filter was found to still be 99.1% efficient, filtering down to 5 micron while offering the least amount of restriction over similar products.


Heat Shield
The intake system features a laser-cut aluminium heat shield that ensures the filter is well insulated from ambient under-bonnet temperatures. The shielding is designed to utilize the ducting in the factory grill to maximize airflow and prevent heat-soak.


Silicone Hose
The silicone hoses included in the kit are manufactured using high quality automotive grade silicone, engineered to combine the system using stepped necks to offer a smooth transition of air to avoid turbulence. The turbo inlet hose has also been specifically designed to fit both K03 and K04 turbo powered cars.

 

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